Horizontal Machining Center
Your Professional Horizontal Machining Center Manufacturer!
Ningbo Jinkai Machine Tool Co., Ltd., established in 1995, initially focused on the bearing industry (Ningbo Jinshi), then transitioned into the CNC machine tool and optical equipment field (Ningbo Jinkai), and gradually developed into a comprehensive CNC machine tool enterprise (Ningbo Meinuo). By drawing on advanced machine tool technologies from Taiwan, Japan, and Germany, and combining them with the characteristics of domestic enterprises, the company has independently developed a series of CNC machine tools. Its featured products include horizontal machining centers, 5-axis machining centers, vertical lathes, and special-purpose machine tools for related industries. The company strictly implements a modern ERP management system, covering the entire process from machine tool design, production, processing, assembly technology, and quality control.
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Why Choose Us
Advanced Equipment
Our company boasts a diverse range of production equipment, including CNC fixed-beam gantry-type precision guideway surface grinders, gantry machining centers, CNC horizontal boring machines, laser cutting machines, and bending machines. It also includes auxiliary equipment such as forklifts and cranes, as well as testing devices like testing machines and laser interferometers, catering to diverse requirements in production, inspection and logistics.
Production Market
Our company has established in-depth cooperation with numerous well-known enterprises in China's relevant industries. Key Cooperation Partners: Jingcheng Group, Shanxi Shuoke, Shandong Tianyue, Lens Technology, and Shanxi Tiancheng (all leading enterprises in their respective fields).
Our Certificate
The company has been awarded the ISO9001 Quality Management System Certification. It holds multiple honors, including the Municipal-level New Product Award for its "VMC-650 Vertical Machining Center" and the recognition as "the first set of its kind in the province" for its "M-640 5-Axis CNC Tool Grinder".
Our Service
Our company provides comprehensive pre-sales services, from technical consultation and equipment selection to solution integration and feasibility verification, helping customers accurately identify their needs and recommending the optimal equipment and configuration to ensure solutions maximize their production requirements.
Advantages of Horizontal Machining Center
Multi-Axis Machining: HMCs often feature multiple axes of motion, allowing for complex machining operations to be performed in a single setup. This capability enables the machining of intricate geometries and contours with high precision.
High Productivity: Horizontal machining centers typically have fast spindle speeds and rapid traverse rates, leading to increased productivity compared to traditional machining methods. They can efficiently remove material from workpieces, reducing cycle times and improving overall production throughput.
Versatility: HMCs can accommodate a wide range of workpiece sizes and shapes, making them versatile machines suitable for various applications across industries such as automotive, aerospace, medical, and mold making.
Reduced Setup Time: Horizontal machining centers often feature pallet changing systems that allow for quick changeovers between different jobs. This reduces downtime associated with setup and increases machine utilization.
Chip Evacuation: The horizontal orientation of the workpiece and the spindle in HMCs facilitates efficient chip evacuation. This helps maintain a clean work environment, prevents chip buildup, and enhances machining accuracy and tool life.
Heavy-Duty Cutting: HMCs are capable of performing heavy-duty machining operations on tough materials such as steel, titanium, and other alloys. Their robust construction and rigidity enable them to withstand high cutting forces without compromising accuracy.
Automation Integration: Horizontal machining centers can be easily integrated with automation systems such as robotic loaders and pallet changers, enabling unmanned operation for extended periods. This enhances productivity and reduces labor costs.
Technical Specification
|
Item |
Unit |
HMC-800L |
|
Worktable Size |
mm |
800×800 |
|
Number of Worktables |
- |
1 |
|
Worktable Indexing |
- |
1°×360 |
|
Worktable Transmission Ratio |
- |
200 |
|
Maximum Worktable Load Capacity |
kg |
1500 |
|
Maximum Workpiece Swing Diameter |
Φ |
600 |
|
Worktable Left-Right Movement (X-Direction) |
mm |
1300 |
|
Spindle Box Up-Down Movement (Y-Direction |
mm |
1100 |
|
Worktable Front-Back Movement (Z-Direction) |
mm |
1000 |
|
Distance from Spindle Centerline to Worktable Surface |
mm |
50~1150 |
|
Distance from Spindle End Face to Worktable Center |
mm |
180~1180 |
|
Maximum Spindle Speed |
rpm |
6000 |
|
Spindle Nose Type |
- |
BT50 |
|
Lead Screw Specification (X/Y/Z) |
|
50×10/50×10/50×10 |
|
X/Y/Z-Axis Rapid Traverse Speed (m/min) |
m/min |
24 |
|
Rapid Traverse Speed (m/min) |
m/min |
10 |
|
3-Axis Positioning Accuracy |
mm |
0.012 |
|
Turntable Positioning Accuracy |
" |
10 |
|
3-Axis Repeat Positioning Accuracy |
mm |
0.004 |
|
Turntable Repeat Positioning Accuracy |
" |
5 |
|
3-Axis Motors |
nm/rpm |
36/2000 |
|
Turntable Motor |
nm/rpm |
22/2000 |
|
Spindle Motor |
kw |
18.5/22 |
|
Tool Magazine Type & Capacity |
- |
Disc Type 30T |
|
Tool Change Time of Tool Magazine |
s |
3.5 |
|
Air Pressure Requirement |
kg/m² |
6-6.5 |
|
Required Capacitance Capacity |
KVA |
50 |
|
Machine Overall Dimensions (L×W×H) |
mm |
5600×4000 |
|
Machine Weight (Approx.) |
kg |
15000 |
Applications of Horizontal Machining Center
Aerospace
HMCs are used to manufacture high-precision parts such as engine components, turbine blades, and structural parts. Their ability to machine complex geometries with tight tolerances is crucial for safety and performance in aerospace applications.
Automotive
HMCs are widely used in the production of engine blocks, transmission housings, and other critical automotive components. The multi-axis capability and high productivity of HMCs make them ideal for high-volume, precise production.
Heavy Equipment and Machinery
In industries such as construction, mining, and agriculture, HMCs are employed to machine large, heavy-duty components like hydraulic cylinders, frames, and gears that require precise machining and durability.
Medical Devices
The high precision and ability to machine intricate details make HMCs suitable for creating medical equipment, implants, and surgical instruments that must meet stringent quality standards and biocompatibility requirements.
Energy Sector
HMCs are used in the manufacturing of components for the oil and gas, wind, and power generation industries. These machines can produce parts such as turbine housings, valves, and drilling equipment that must withstand extreme conditions.
Tool and Die Manufacturing
HMCs are commonly used in producing molds, dies, and tooling components used in injection molding, stamping, and other manufacturing processes. Their ability to handle complex shapes and high volumes ensures the consistent production of quality tools.
Defense and Military
HMCs are applied in the production of weapons systems, ammunition, and military equipment. These machines can manufacture high-strength parts with precise geometries, crucial for defense applications that demand reliability and durability.
Custom Fabrication
HMCs are ideal for custom or prototype manufacturing where unique, complex parts are required. Their flexibility allows for efficient production of one-off or low-volume parts with intricate details.
Frame: Consisting of the base and column, the frame of a horizontal machining centers supports the entire machine. The horizontal machining center frame is made from rigid material capable of absorbing vibrations during operation.
CNC: As the driving force of a horizontal machining center, you find the CNC system interprets and executes machining designs. The CNC system is behind the automatic operation of the spindle and tool change.
Spindle: The spindle is housed within a head and holds the cutting tool when operating. The spindle can rotate and in a horizontal machining center, you find it moves up and down.
Worktable: The worktable is where you place the workpiece during operation. You can find rotating worktables allowing you to turn the workpiece for multi-sided machining.
Tool Magazine: You utilize a tool magazine for tool storage in your horizontal machining center. A tool magazine allows you to conveniently access different tools during operations.
Control Panel: Through a control panel, you can interact with the horizontal machining center parameters. You can input commands and set parameters while monitoring the machining process.
Packaging
The machine is internally wrapped in plastic film and externally packaged in a fumigated wooden crate.
Our wooden crates are very sturdy and can withstand long-distance sea freight.
The machine is lined with an anti-corrosion film to prevent seawater corrosion.
Shipping
Due to the large size and weight of the machine, and the varying shipping costs between different countries/regions, we recommend the following shipping options:
• For shipments exceeding 1 cubic meter or 100 kg, sea freight is recommended.
• For shipments less than 1 cubic meter or 100 kg, air freight is recommended.
• For shipments less than 0.5 cubic meter or 50 kg, express delivery is recommended.
FAQ
As one of the leading horizontal machining center manufacturers and suppliers in China for 30 years, we offer a wide range of products with superior quality. Please rest assured to buy high-grade horizontal machining center made in China here from our factory. For pricelist, contact us now.
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